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AIChE CCPSC Exam Syllabus Topics:

AIChE CCPS Process Safety Professional Certification Sample Questions:

1.
This heater was severely damaged during startup as a result of a firebox explosion. The operator had difficulty with the instrumentation and decided to complete the startup by bypassing the interlocks. The main gas valve was opened and gas filled the heater while the pilots were off.
Upon lighting of the pilots, the heater exploded destroying the casing and damaging several tubes. Identify and discuss what elements of Risk-Based Process Safety, had they been implemented more effectively, could have reduced or eliminated the likelihood of this event occurring or reduced the consequences.

A) Only Emergency Management was involved
B) No RBPS elements could have prevented this incident
C) Only Mechanical Integrity was involved
D) Multiple elements including Operating Procedures, Management of Change, Training, Asset Integrity, and Process Safety Culture were involved

2. The maintenance department intends to repair a leaking pipe by applying a temporary leak repair fixture (pipe clamp). What should be considered when designing the proposed pipe clamp? (Select all that apply)

A) Weight of the pipe clamp
B) Operating pressure within the pipe
C) Viscosity of the material within the pipe
D) Corrosive properties of materials within the pipe

3. A toxic release occurs. Which conditions are more likely to result in the highest downwind concentration at a given distance?

A) 3 m/s wind speed, Pasquill Class D stability
B) 3 m/s wind speed, Pasquill Class F stability
C) 1.5 m/s wind speed, Pasquill Class F stability
D) 5 m/s wind speed, Pasquill Class D stability

4. What is it called when a process operates outside of documented standard operating limits?

A) Consequences of Deviation
B) Emergency Response
C) Transient Operation
D) Abnormal Operations

5. Which of the following statements apply to the purpose of an incident investigation? (Select all that apply)

A) To determine who should be disciplined for causing the event
B) To prevent reoccurrence of the same or similar process safety incidents
C) To document all injuries as process safety incidents
D) To help continually improve the process safety management efforts

Solutions: